The foundation of high-quality production begins with the correct selection of raw materials. For this reason, we meticulously test the quality of the steel wires we use.

Quality Control Steps:

Spectrometer Analysis:

• Device Used: Bruker Spectrometer
• Performs chemical analysis of materials, including carbon, nickel, and chromium, to verify their compliance with standards.

Physical and Mechanical Testing:

• Parameters such as wire diameter and surface smoothness are evaluated.
• Specialized tests ensure high tensile strength and flexibility.

Material Hardness Measurement:

• The strength of the materials is measured to ensure they meet the durability requirements of the industry.

Our quality control procedures, applied at every step of production, guarantee that all technical requirements of the springs are met.

Quality Control Steps:

Coiling Process Controls:

• Device Used: 2D Spring Measuring Machine (Microstudio)
• Ensures precise measurement of spring geometry, including diameter, length, and pitch.

Grinding Quality Inspection:

• After the grinding process, spring ends are tested for smoothness and uniformity.

Heat Treatment Control:

• Device Used: MXM Spring Load Tester (Microstudio)
• Verifies the strength and durability of springs through load testing.

Shot Peening Inspection:

• Ensures that the surface is uniform and free from irregularities after shot peening.

These detailed checks at every stage ensure that the final products are both reliable and high-performing.

We perform durability tests on springs using the Compression and Extension Fatigue Tester (Microstudio) device. The springs are subjected to a specific number of compression and tension cycles, allowing fatigue effects in both directions to be observed, and the necessary durability levels for long-term use of the springs are tested. These tests are carried out to determine whether the springs experience deformation, breakage, or loss of elasticity.

Device: Compression and Extension Fatigue Tester (Microstudio) Durability tests are conducted to ensure the long-lasting use of the springs.

The torque values of the torsion springs are measured with high precision using the Torsion Spring Tension Tester (Microstudio) device. This test helps to assess the performance and durability of the springs by determining the torque force applied by the springs. The test allows for the determination of appropriate operating conditions based on the torque values of the springs.

Torque Tests:

Device: Torsion Spring Tension Tester (Microstudio) The torque values of torsion springs are measured with high precision.

The carrying capacity and load resistance of the springs are meticulously analyzed using the MXM Spring Load Tester device. This test reveals how the springs perform under a specific load and whether they experience deformation, degradation, or loss of elasticity. The maximum load that the springs can carry is precisely determined through these tests, and the durability levels for long-term use are assessed. This test provides critical data for the safe and efficient use of the springs.

Load Tests:

Device: MXM Spring Load Tester The carrying capacity and load resistance of the springs are analyzed in detail.

Dimensional accuracy tests ensure the precise measurement of the springs' physical dimensions. Using the Camera Gauge for Compression Springs device, the length, diameter, and symmetry parameters of the springs are meticulously measured. These tests are crucial for verifying compliance with the tolerance levels established during the manufacturing process. Through this test, dimensional errors, deformations, or production deviations are quickly identified, ensuring that the products meet quality standards.

Dimensional Accuracy Tests:

Device: Camera Gauge for Compression Springs The length, diameter, and symmetry parameters of the springs are precisely controlled.

Each spring that successfully passes through the production and testing stages undergoes a final quality inspection. In this phase, the products are thoroughly inspected both visually and functionally. Every aspect, including measurements, tolerances, aesthetic appearance, and workmanship, is carefully reviewed. Additionally, a final check is performed to ensure there are no defects or shortcomings. In case any faults are detected, the products are reprocessed. This process ensures that only products meeting the highest standards reach the customer.

Our quality control processes extend beyond production, ensuring that products undergo final inspections before reaching our customers.

Shipping Steps:

Final Visual Inspection:

• The surface quality, smoothness, and compliance with technical specifications of the products are verified.

Packaging:

• Secure packaging materials are used to prevent damage during transportation.
• Each package is labeled with a lot number, production date, and expiration date.

Storage:

• Products are stored in temperature- and humidity-controlled warehouses to maintain their quality.

Delivery:

• Products are delivered securely in compliance with international transportation standards.

These meticulous quality checks before shipping ensure that our customers receive defect-free products.